Smart Innovators: Digital Twins For Industrial Facilities

Access this research

Access all Asset Maintenance Software & Services content with a strategic subscription or buy this single report

Need help or have a question about this report? Contact us for assistance

Executive Summary

Digital twins are part of the Industry 4.0 megatrend and are primarily used today for equipment design and testing. Only in the past two years has the concept of facility-wide digital twins gathered momentum due to the complexity involved in modelling and simulating the performance of industrial facilities. Reflecting the relative newness of this technology in the industrial space, vendors offer digital twin software at five different levels of sophistication – from digital twins that integrate data from various sources to one capable of acting autonomously. Verdantix expects the market for plant-level digital twins to grow slowly over the next five to 10 years with high-risk, asset-intensive industries being the early adopters. This report provides buyers of digital twin software at industrial facilities with an overview of the current state of the market and an assessment of different vendors who offer digital twin value propositions. 
Smart Innovators: Digital Twins For Industrial Facilities
The Digital Twin Concept Forms Part Of The Industry 4.0 Megatrend
Four Technology Capabilities Underpin Digital Twin Software For Industrial Facilities
Technology Vendors Offer Digital Twins At Five Different Levels Of Sophistication
Digital Twins Deliver Enhanced Value Propositions To Multiple Stakeholders

Digital Twin Software Must Overcome Adoption Hurdles To Increase Market Penetration
Technology Executives At Industrial Firms Must Overcome Five Barriers To Digital Twin Success
Crossing The Chasm Requires A Concerted Effort To Find Digital Twin Innovators
Figure 1. Digital Twins For Industrial Facilities – Levels of Sophistication
Figure 2. Digital Twins For Industrial Facilities – Relevance For Key Stakeholders
Figure 3. Digital Twins For Industrial Facilities – Uptake By Asset Type

About the Authors

Malavika Tohani

Malavika Tohani

Research Director

Malavika is a Research Director at Verdantix, guiding research that explores how digital technologies and services are reshaping industrial operations to become safer, more ef...

View Profile
David Metcalfe

David Metcalfe

CEO and Co-Founder

David is the CEO and co-founder of Verdantix, where he leads the firm’s strategic direction and client engagement. Since co-founding the firm in 2008, David has built a ...

View Profile

Other related content

Industry Events
AI-First Platforms & Applications
Industry Webinar // Tech Roadmap for In...

AI is only as powerful as the data foundation and enabling technologies that support it. While Generative and Agentic AI are gaining momentum in industrial environments, their succ...

Upcoming / 23 September, 2025

Press Release
Industrial Transformation Leaders
New Verdantix Vantage Council Unites In...

London, UK. Verdantix, the independent research and advisory firm, has announced the launch of its Vantage Industrial Asset Management Council, a strategic initiative uniting seni...

12 August, 2025

Webinar
Asset Maintenance Software & Services
Why Software Is The Key To Five-Star Fi...

Our research shows that field service leaders face three critical roadblocks to a superior customer experience: inefficient legacy systems, data silos, and insufficient technolo...

Upcoming / 30 September, 2025

Blog
Asset Maintenance Software & Services
Mid-Year Check-In: How Our Industrial T...

Having passed the mid-point of 2025, it’s time to check in on our industrial transformation predictions and see how they’ve unfolded. GenAI has dominated the headlines this year, a...

08 August, 2025

Webinar
AI-First Platforms & Applications
AI In Industrial Operations: Building T...

Frustrated at the AI-washing taking the industrial software world by storm? Join our upcoming webinar for an expert-led analysis of AI’s practical deployment in industrial operatio...

11 September, 2025

Blog
Asset Maintenance Software & Services
The Next Step In Asset Integrity Manage...

In high-risk, asset-heavy industries, monitoring asset integrity is non-negotiable – but how it's done is evolving. Traditionally, asset integrity teams have relied on scheduled fi...

28 July, 2025